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When rotating equipment is out of balance it
will vibrate and it is important to determine what is causing the
vibration. An
out of balance will always cause a vibration, but a vibration is
not always caused by an out of balance.
A good repair facility will always dynamically
balance rotating equipment that is to be repaired and if there is
a vibration in the motor during final test, the source will be identified
and the problem rectified.
When talking about out of balance, we are really
talking about the consequences of an out of balance, which is vibration
and bearing failures. The
most common measurements of vibration are displacement and velocity.
Displacement is the distance traveled by the equipment vibrating
and is measured in mils. Velocity
is the speed of the vibration and is measured in inches per second.
When a motor is returned from a reputable repair
facility you can be assured that it was dynamically balanced and
that the motor did not exceed acceptable vibration levels before
shipment. What could be causing the vibration? Some common causes of vibration are as follows:
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Misalignment or bent shaft – if a high axial
vibration is present. |
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Rubbing. |
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Bad
drive belts |
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An eroding or uneven base. |
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Soft foot |
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Resonance |
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Cavitation
and flow turbulence |
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Mechanical looseness |
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Bad bearings |
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Electrical problems – broken rotor bars, eccentric
rotor, unequal air gap, unbalanced phases. |
Today’s vibration analysis equipment can narrow
down and in some cases identify the root cause of the vibration. Vibration is destructive and, in the interests of reliability,
it must be eliminated.
Magneto
Electric can customize a predictive maintenance program for you!
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